失效模式效应分析FMEA</SPAN>与量测系统分析MSA</SPAN>实务(苏州,7</SPAN>月10-11</SPAN>日) </SPAN></SPAN> 【培训日期】</SPAN>2009</SPAN>年7</SPAN>月10-11</SPAN>日</SPAN></SPAN> 【培训地点】</SPAN>苏州</SPAN></SPAN> 【备注说明】</SPAN>本培训班全年循环开课,如有需求,欢迎来电咨询!</SPAN></SPAN> 【培训对象】</SPAN>厂长、经理、研发、技术、品管、企划、生产制造、工艺、管理部门主管及工程师等;</SPAN></SPAN> 【课程背景】</SPAN></SPAN> </SPAN></SPAN>第一部分内容可使企业了解和掌握FMEA</SPAN>的根本精神和用意,了解可靠性工程是在设计规划阶段就可以加以控制和改善的,并辅以实例练习,使学员在实际练习中真正掌握FMEA</SPAN>的精髓,协助企业确定对客户最具影响力的业务过程,确定业务过程最可能的失效方式,找出过程失效中最难察觉的因素。</SPAN></SPAN> 第二部分内容使学员掌握测量系统变差分析的方法,</SPAN>通过测量系统分析了解所有生产过程中使用的量具的变差,并对不合格的量具进行分析、改进,提高检验、测量、试验数据的真实性和报告的准确性减少产品在检验、测量、试验过程中误判的可能性。</SPAN></SPAN> </SPAN> 【课程大纲】</SPAN></SPAN> 一、 失效模式效应分析(FMEA)</SPAN>的描述</SPAN></SPAN> </SPAN></SPAN>■FMEA</SPAN>的目的、起源、分类和实施原则</SPAN></SPAN> </SPAN></SPAN>■FMEA</SPAN>的要素及实施的前期准备 </SPAN></SPAN></SPAN> </SPAN></SPAN>■流程图与因果分析</SPAN></SPAN> </SPAN></SPAN>■系统与子系统</SPAN></SPAN> </SPAN> 二、 FMEA</SPAN>类型及展开</SPAN></SPAN> </SPAN></SPAN>■系统中的FMEA</SPAN></SPAN> </SPAN></SPAN>■设计中的FMEA</SPAN></SPAN> </SPAN></SPAN>■过程中的FMEA</SPAN></SPAN> </SPAN> 三、FMEA</SPAN>的实施步骤(程序)</SPAN></SPAN> </SPAN></SPAN>■DFMEA</SPAN>针对每个失效模式确定影响</SPAN></SPAN> </SPAN></SPAN>■PFMEA</SPAN>确认每个失效模式的潜在原因</SPAN></SPAN> </SPAN></SPAN>■建立FMEA</SPAN>活动小组</SPAN></SPAN> </SPAN></SPAN>■列出每个原因的目前控制</SPAN></SPAN> </SPAN></SPAN>■RPN</SPAN>风险优先数量运算</SPAN></SPAN> </SPAN></SPAN>■严重度、频度、不易探测度的评价</SPAN></SPAN> </SPAN> 四、分析阶段</SPAN></SPAN> </SPAN></SPAN>■FMEA</SPAN>的输入与输出</SPAN></SPAN> </SPAN></SPAN>■FMEA</SPAN>中失效模式与影响的对应关系</SPAN></SPAN> </SPAN></SPAN>■故障树分析(FTA)</SPAN></SPAN> </SPAN></SPAN>■流程图与完整的C&.E</SPAN>矩阵分析</SPAN></SPAN> </SPAN></SPAN>■实例分析</SPAN></SPAN> </SPAN> 五、 如何有效施行FMEA</SPAN></SPAN> </SPAN> </SPAN></SPAN>■找出关键的设计功能</SPAN></SPAN> </SPAN> </SPAN></SPAN>■找出关键的制程参数</SPAN></SPAN> </SPAN> </SPAN></SPAN>■构建活化型FMEA</SPAN>作业机制</SPAN></SPAN> </SPAN> </SPAN></SPAN>■案例研习</SPAN></SPAN> </SPAN> 六、FMEA</SPAN>在改善项目中的应用</SPAN></SPAN> 七、 测量系统介绍</SPAN></SPAN> </SPAN></SPAN>■MSA</SPAN>基本概念 </SPAN></SPAN></SPAN> </SPAN></SPAN>■为什么要考虑测量系统变异</SPAN></SPAN> A. </SPAN>数据变异的来源</SPAN></SPAN> B. </SPAN>误差因素的影响 </SPAN></SPAN></SPAN> C. </SPAN>对决策的影响</SPAN></SPAN> </SPAN></SPAN>■MSA</SPAN>的重要性</SPAN></SPAN> </SPAN> 八、测量系统的统计特性</SPAN></SPAN> </SPAN></SPAN>■可接受的测量系统 </SPAN></SPAN></SPAN> A.</SPAN>对总变量的影响 </SPAN></SPAN> B.</SPAN>对生产规格的影响</SPAN></SPAN> </SPAN></SPAN>■测量分析前的准备</SPAN></SPAN> </SPAN></SPAN>■过程设定/</SPAN>控制</SPAN></SPAN> </SPAN> </SPAN> 九、测量系统分析 ( </SPAN>结合案例 )</SPAN></SPAN> </SPAN></SPAN>■计量型测量系统研究 </SPAN></SPAN></SPAN> A. </SPAN>偏差分析:独立样本法和控制图</SPAN></SPAN> B. </SPAN>重复性、再现性分析(R & R)</SPAN>:极差法/</SPAN>均值和极差法/ ANOVA</SPAN>法</SPAN></SPAN> C. </SPAN>稳定性分析 </SPAN></SPAN></SPAN> D. </SPAN>线性分析 </SPAN></SPAN></SPAN> </SPAN></SPAN> ■量具特性曲线</SPAN></SPAN> </SPAN></SPAN>■计数型测量系统研究</SPAN></SPAN> A.</SPAN>风险分析法 </SPAN></SPAN></SPAN> |