零距离管理与IE</SPAN>改善实务(苏州,6</SPAN>月26-27</SPAN>日) </SPAN></SPAN> 【培训日期】</SPAN>2009</SPAN>年6</SPAN>月26-27</SPAN>日</SPAN></SPAN> 【培训地点】</SPAN>苏州</SPAN></SPAN> 【备注说明】</SPAN>本培训班全年循环开课,如有需求,欢迎来电咨询!</SPAN></SPAN> 【培训对象】</SPAN>生产工程师、生产经理、车间主任、生产技术部、精益小组成员等现场管理者与支持部门。</SPAN></SPAN> 【课程背景】</SPAN></SPAN> </SPAN></SPAN>设想一下,公司产品从原材料---</SPAN>成品---</SPAN>消费者整个生产过程中,真正对客户有价值的工作时间占整体时间的比例是多少,1/10</SPAN>?1/100</SPAN>?--</SPAN>世界领先现场实践公司的比例仅为1/3000!</SPAN>也就是说,即使世界领先公司,2999/3000</SPAN>的时间都是非增值时间,从理论上来说都是浪费的,对于我们普通的企业,非增值时间的数字更加惊人!!</SPAN></SPAN> </SPAN></SPAN>如何降低非增值时间,提高生产效率?</SPAN></SPAN> </SPAN>--</SPAN>工业工程(IE</SPAN>)是效率改善的利器。丰田公司广泛应用IE</SPAN>技术,在同等投资、同等规模、相近设备下,创造出比同类企业高30-50%</SPAN>的效率,100%</SPAN>以上的利润!</SPAN></SPAN> </SPAN></SPAN>那么是不是运用了IE</SPAN>改善技术,成立了专门的改善部门就一定能持续有效的提高效率呢?不是的。我们还需要在生产一线和支持部门之间建立一道畅通的桥梁,在企业内部建立一套高效的管理机制和管理平台。而“零距离管理”正是这样的一套管理机制,是改善得以持续的驱动器和保护器。</SPAN></SPAN> </SPAN></SPAN>《零距离管理与IE</SPAN>改善》是我们新开发的金牌课程,本课程一方面将教给学员实用的效率改善工具,另一方面将帮助学员掌握一套让改善持续有效的管理体系。两天的课程中设有互动练习、案例录像、实用表格等内容,使学员能真正学以致用。</SPAN></SPAN> </SPAN> 【课程大纲】</SPAN></SPAN> 第一部分 </SPAN></SPAN>现场效率改善的实战工具--IE</SPAN></SPAN> 1</SPAN>、IE</SPAN>(工业工程)基本意识--</SPAN>“意识形态决定现场效率”</SPAN></SPAN> </SPAN></SPAN>■增值意识、成本意识</SPAN></SPAN> </SPAN></SPAN>■效率意识、问题意识</SPAN></SPAN> </SPAN></SPAN>■改善意识 </SPAN></SPAN></SPAN> </SPAN> 2</SPAN>、企业效率时间的有效构成</SPAN></SPAN> </SPAN></SPAN>■什么是UT</SPAN>有效时间、DT</SPAN>设计时间、OT</SPAN>操作时间、TS</SPAN>花费时间</SPAN></SPAN> </SPAN></SPAN>■如何计算IE</SPAN>?</SPAN></SPAN> </SPAN></SPAN>■什么是红色时间?什么是绿色时间?</SPAN></SPAN> </SPAN></SPAN>■红绿时间的分析以找到并消除浪费</SPAN></SPAN> </SPAN> 3</SPAN>、提高生产效率的基本原则--</SPAN>最简单最实用的效率改善方法</SPAN></SPAN> </SPAN></SPAN>■ABCDEF</SPAN>法则及运用</SPAN></SPAN> </SPAN></SPAN>■现场改善3S</SPAN>法则运用</SPAN></SPAN> </SPAN></SPAN>■WHY-WHY</SPAN>提问法及运用实例</SPAN></SPAN> </SPAN></SPAN>■ECRS</SPAN>原则及运用实例</SPAN></SPAN> </SPAN> 4</SPAN>、如何通过改善瓶颈工序达到“四两拨千斤”</SPAN></SPAN> </SPAN></SPAN>■什么是“时间陷阱” ? </SPAN>什么是瓶颈?</SPAN></SPAN> </SPAN></SPAN>■瓶颈与“时间陷阱”有什么关系?</SPAN></SPAN> </SPAN></SPAN>■解决瓶颈与“时间陷阱”对产出有什么好处?</SPAN></SPAN> </SPAN></SPAN>■如何一眼找到现场瓶颈?</SPAN></SPAN> </SPAN></SPAN>■瓶颈管理四原则及案例应用</SPAN></SPAN> </SPAN> 5</SPAN>、如何通过工作研究消除程序与流程的不合理</SPAN></SPAN> </SPAN></SPAN>■操作程序图、流程程序图分析</SPAN></SPAN> </SPAN></SPAN>■实施案例分享</SPAN></SPAN> </SPAN></SPAN>■人-</SPAN>机工程与作业分析</SPAN></SPAN> </SPAN></SPAN>■改良方法研讨与演练</SPAN></SPAN> </SPAN> 6</SPAN>、动作分析与改善-</SPAN>细节的改善效果是惊人的</SPAN></SPAN> </SPAN></SPAN>■什么是动作分析?</SPAN></SPAN> </SPAN></SPAN>■动作分析的要领</SPAN></SPAN> </SPAN></SPAN>■动作分析的工具:秒表、MTM</SPAN>等</SPAN></SPAN> </SPAN></SPAN>■动作分析的基本动作要素</SPAN></SPAN> </SPAN></SPAN>■动作经济四原则的运用</SPAN></SPAN> </SPAN>--</SPAN>如何减少动作的次数</SPAN></SPAN> </SPAN>--</SPAN>如何缩短动作的距离</SPAN></SPAN> </SPAN>--</SPAN>如何并行动作</SPAN></SPAN> </SPAN>--</SPAN>如何做到轻松舒适</SPAN></SPAN> </SPAN> 7</SPAN>、设施布置-</SPAN>现场“布阵”的魅力</SPAN></SPAN> </SPAN></SPAN>■布置的类型介绍</SPAN></SPAN> </SPAN></SPAN>■什么情况下用什么样的布置?</SPAN></SPAN> </SPAN></SPAN>■P-Q</SPAN>分析</SPAN></SPAN> </SPAN></SPAN>■研讨及演练</SPAN></SPAN> </SPAN> 第二部分 </SPAN></SPAN>持续高效的效率改善管理机制—零距离管理</SPAN></SPAN> 1</SPAN>、零距离管理概论</SPAN></SPAN> |